ZAWMET TECHNOLOGY™ (PATENT
APPLIED FOR)
NEWS RELEASE AND SUMMARY
ZAWMET TECHNOLOGY (Zero Added Waste
Metal) is part of the JOINT DEVELOMENT PROGRAM between
Eagle Environmental Technologies and EDC Engineering Inc. Eagle's proven technology, the Cryogenic
ZAWCAD technologies, and EDC’s proven experience in developing new
innovative uses for the equipment have opened extensive worldwide markets. EDC
and Eagle have begun the Patent Application process for this new use
technology.
The Cryogenic ZawCAD uses high-velocity jets of
liquefied and solidified atmospheric gases, such as low temperature nitrogen;
to address surface coating removal and hazardous waste clean up without adding
to the waste stream. The nitrogen
quickly reverts to an inert gas, taking none of the contaminated particulate
with it. EDC has developed a unique
technique to use the high velocity gas to remove the coatings on the catalyst
beads used in all refinery processes.
Traditional solutions for removing contaminated or
unwanted surface coatings involved chemically treating the surface with
solvents or acids to lift the surface coating and then using neutralizers to
control the acids. EPA and OSHA restrictions
on solvents and acids have forced modern industry to turn to alternatives. When cleaning an exposed area with these
typical materials, they also become contaminated as they come into contact with
the contaminated surface. Thus, these
conventional cleanup efforts add volume to the waste stream and, in hazardous
situations, require additional treatment of the material used in the cleaning
process. The Cryogenic ZawMET system prevents
a secondary waste.
The new process could save each refinery thousands of
dollars annually, and reduce the need to replace the catalyst beads so
frequently as required now. Each ton of catalyst costs approximately $1800 per
ton. Each current operating system requires about ten (10) tons per day to
process. Thus the savings offered by ZawMET could be substantial.
The Cryogenic ZawMET system consists of a
highly evaporative fluid supply, high pressurization, precision nozzle and
process control. Low temperature
nitrogen offers the most promising, cost-effective fluid solution, but other
gases may well have specific roles.
Advantages of the Cryogenic ZawMET system are:
·
Liquid nitrogen does not create a secondary waste stream and leaves
only the hazardous material as a residue;
·
Nitrogen is relatively cheap (comprising 78% of our atmosphere) and is
available everywhere, and;
·
Nitrogen is extremely safe, posing no hazard of explosion, fire or
oxidation reaction.
By controlling fluid pressure, volume, the process
distance from the material being treated, the speed and angle of movement
across the treated surface, and the number and type of nozzles, cryogenic
cleaning is performed with great control and consistent results. Employing robotics, ZawMET provides
the systems integration to assure optimum function between the source, the
delivery system and the robotic working unit. The technology offers a great
range of power and a high degree of control.
It provides a solution to a formerly "unsolvable" problem and
it affords the opportunity for millions of dollars in sales.